How controlled is the risk around moving machinery?
A practical machinery and forklift safety check covering guarding, operators, inspections, pedestrians, defects, maintenance and isolation.
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Most machinery incidents are not caused by a machine simply “being dangerous”.
They emerge when guarding, competence, traffic interaction, inspection, maintenance, energy isolation and production pressure stop working together as one control system.
What this check covers
This free check covers the controls that keep machinery and forklifts safe when they work together: a plant register with a responsible person for each machine, guarding of moving and rotating parts, start and stop controls, emergency stops and interlocks, authorised and competent operators, pre-use checks and defect reporting, planned preventive maintenance, forklift routes, reversing, blind spots and pedestrian interaction, rated capacities and load stability, segregation of vehicles and people, isolation of hazardous energy before maintenance, and reassessment when a machine is modified, moved or used differently. Eleven questions, six of them safety-critical: guarding, emergency stops, operator competence, rated capacities, segregation and energy isolation. The basis is the Driven Machinery Regulations, 2015 and the Occupational Health and Safety Act; inspection, testing and operator requirements vary by class of machinery, so the check screens the system rather than certifying any machine. It is aimed at the workshop, plant or warehouse manager and the person responsible for lifting equipment. Most machinery incidents happen when guarding, competence, traffic, inspection, maintenance and production pressure stop working as one system, and that is what the questions look for.
Legal references used to bound this screening tool
Plant-specific inspection, testing, guarding and operator duties can vary by machinery class.
Primary Act. Sections 16-20 are particularly relevant to appointments, representatives and committees.
A health and safety consultant on call.
Monthly or project support to put the fixes in place and keep them working.
Health & Safety Consultation →Turn findings into controlled actions and evidence.
Use the assessment as an entry point, then connect risk assessments, incidents, plant, training, medicals, contractors, legal duties and controlled documents in the live OHSE system.
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